Automated Process Planning
This application area focuses on automatically generating and adapting manufacturing process plans directly from product and production data. Instead of relying on slow, expert-intensive manual planning, systems ingest CAD/PLM models, machine capabilities, material data, and historical process outcomes to propose detailed routing, operations, and parameter settings. They can recompute plans quickly when designs, resources, or constraints change, drastically reducing engineering effort and lead time from design to shop-floor execution. AI is applied to learn process models, optimal machine settings, and topology of manufacturing steps from historical data and simulations, replacing brittle, fixed rule systems. Data-driven models capture complex, nonlinear relationships between materials, processes, and quality outcomes, and can be re-trained or adapted when conditions shift. This enables more robust and flexible planning, supports mass customization, and improves consistency in quality and throughput across changing products and environments.
The Problem
“Generate and re-optimize manufacturing process plans from product + plant data”
Organizations face these key challenges:
Process plans depend on a few experts; planning becomes a bottleneck for quotes and launches
Re-planning after design ECOs or machine downtime takes days and introduces errors
Best-practice parameters live in tribal knowledge; quality drifts across shifts/sites