Drill-and-Blast Feedback Loop Optimizer

Connects blast design, fragmentation outcomes, and daily mine planning to improve drilling and blasting decisions, increase productivity, and reduce downstream impacts on hauling and processing.

The Problem

Drilling and Blasting Optimization Feedback Loop for Daily Mine Planning

Organizations face these key challenges:

1

Blast design decisions are weakly linked to measured fragmentation outcomes

2

Daily mine planning does not consistently incorporate blast performance feedback

3

Fragmentation data is delayed, sparse, or manually collected

4

Geology, drill logs, explosive parameters, and equipment productivity data are siloed

Impact When Solved

Improve fragmentation consistency across benches and ore domainsIncrease diggability and loader productivityReduce oversize, secondary breakage, and rehandlingStabilize crusher feed and downstream plant performance

The Shift

Before AI~85% Manual

Human Does

  • Review blast plans, drill execution records, and geology notes across separate reports
  • Compare fragmentation observations with loader, haulage, and crusher performance after blasting
  • Adjust burden, spacing, powder factor, timing, and stemming based on experience and delayed feedback
  • Update daily mine plans using planner judgment and limited blast performance history

Automation

    With AI~75% Automated

    Human Does

    • Approve recommended blast parameter changes and daily plan adjustments
    • Set operating priorities and constraints for fragmentation, productivity, and downstream stability
    • Investigate exceptions such as unusual geology, safety concerns, or conflicting operational targets

    AI Handles

    • Combine blast design, geology, execution, fragmentation, fleet, and plant data into a continuous performance view
    • Predict fragmentation, oversize risk, diggability, haul productivity, and crusher feed impacts for planned blasts
    • Recommend next-best blast design and planning adjustments within operational constraints
    • Monitor actual post-blast outcomes versus predictions and flag root-cause deviations for follow-up

    Operating Intelligence

    How it works

    AI runs the first three steps autonomously.

    Humans own every decision.

    The system gets smarter each cycle.

    Confidence93%
    ArchetypeRecommend & Decide
    Shape6-step converge
    Human gates1
    Autonomy
    67%AI controls 4 of 6 steps

    Who is in control at each step

    Each column marks the operating owner for that step. AI-led actions sit above the divider, human decisions and feedback loops sit below it.

    Loop shapeconverge

    Step 1

    Assemble Context

    Step 2

    Analyze

    Step 3

    Recommend

    Step 4

    Human Decision

    Step 5

    Execute

    Step 6

    Feedback

    AI lead

    Autonomous execution

    1AI
    2AI
    3AI
    5AI
    gate

    Human lead

    Approval, override, feedback

    4Human
    6 Loop
    AI-led step
    Human-controlled step
    Feedback loop
    TL;DR

    AI handles assembly, analysis, and execution. The human gate sits at the decision point. Every cycle refines future recommendations.

    The Loop

    6 steps

    1 operating angles mapped

    Operational Depth

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